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explosion proof lights and explosion proof electrical equipment batteries Type

Which batteries can be used in explosion proof lights and explosion proof electrical equipment?

explosion proof lights batteries

What kind of batteries can be used in explosion proof lights and explosion-proof electrical equipment? Table 13 and Table 14 of GB/T 3836.1-2021 “Explosive atmospheres Part 1: General requirements for equipment” list all batteries suitable for installation in explosion-proof equipment.

Table 13 Primary batteries

Battery Type Specifications (GB/T 8897.1)

TypeCathodeElectrolyteAnodeNominal Voltage(V)Max. Open Circuit Voltage(V)
Manganese dioxide (MnO₂)Ammonium chloride, Zinc chlorideZinc (Zn)1.51.725
AOxygen (O₂)Ammonium chloride, Zinc chlorideZinc (Zn)1.41.55
BPoly(carbon monofluoride) ((CFₓ))Organic electrolyteLithium (Li)33.7
CManganese dioxide (MnO₂)Organic electrolyteLithium (Li)33.7
EThionyl chloride (SOCl₂)Non-aqueous inorganicLithium (Li)3.63.9
FIron disulfide (FeS₂)Organic electrolyteLithium (Li)1.51.83
GCopper(II) oxide (CuO)Organic electrolyteLithium (Li)1.52.3
LManganese dioxide (MnO₂)Alkali metal hydroxideZinc (Zn)1.51.65
POxygen (O₂)Alkali metal hydroxideZinc (Zn)1.41.68
SSilver oxide (Ag₂O)Alkali metal hydroxideZinc (Zn)1.551.63
WSulfur dioxide (SO₂)Non-aqueous organicLithium (Li)3.03.0
YSulfuryl chloride (SO₂Cl₂)Non-aqueous inorganicLithium (Li)3.94.1
ZNickel oxyhydroxide (NiOOH)Alkali metal hydroxideZinc (Zn)1.51.78

Notes:

  1. Not all cell constructions are suitable for every type of explosion protection. Refer to specific explosion protection standards.
  2. GB/T 8897.1 includes zinc/manganese dioxide batteries without type letter classification.
  3. Electrochemical data sourced from IEC 60086-1:2006, corresponding to national standard GB/T 8897.1-2008.
  4. Nominal voltage values are provided for reference only and cannot be verified.
  5. Studies indicate some primary lithium-ion cells (especially spirally wound constructions) may act as ignition sources for exothermic chemical reactions.

Table 14 Storage batteries

Table 1: Lithium-ion Battery Systems Parameters

Cathode MaterialChemical FormulaElectrolyte TypeAnode MaterialChemical FormulaNominal Voltage (V)Max. Open Circuit Voltage (V)
(NCA) Li Ni-Co-Al(NiCoAl)O₂Li-salt + organic solvent solution/gel polymerCarbon3.64.2
(NCA) Li Ni-Co-Al(NiCoAl)O₂Same as aboveLithium TitanateLi₄Ti₅O₁₂2.32.7
(NMC) Li Ni-Mn-Co(NiMnCo)O₂Same as aboveCarbon3.74.35
(NMC) Li Ni-Mn-Co(NiMnCo)O₂Same as aboveLithium TitanateLi₄Ti₅O₁₂2.42.85
(LMO) Li-Mn OxideLiMn₂O₄Same as aboveCarbon3.64.3
(LMO) Li-Mn OxideLiMn₂O₄Same as aboveLithium TitanateLi₄Ti₅O₁₂2.32.8
(LCO) Li-Cobalt OxideLiCoO₂Same as aboveCarbon3.64.2
(LCO) Li-Cobalt OxideLiCoO₂Same as aboveLithium TitanateLi₄Ti₅O₁₂2.32.7
(LFP) Li-Fe PhosphateLiFePO₄Same as aboveCarbon3.33.6
(LFP) Li-Fe PhosphateLiFePO₄Same as aboveLithium TitanateLi₄Ti₅O₁₂2.02.1

Table 2: Traditional Battery Systems Parameters

TypeCathodeElectrolyteAnodeNominal Voltage (V)Max. Open Circuit Voltage (V)
Lead-acid (Flooded)*Lead OxideSulfuric acid (SG 1.25~1.32)Lead2.22.67/2.35
Lead-acid (VRLA)*Lead OxideSulfuric acid (SG 1.25~1.32)Lead2.22.35*
Nickel-Cadmium*NiOOHPotassium hydroxide (SG 1.3)Cadmium1.31.55
Nickel-Metal Hydride*NiOOHPotassium hydroxide (SG 1.3)Metal Hydride1.31.55

Notes:

  1. Not all cell structures are suitable for all explosion-proof types. Refer to specific explosion-proof standards.
  2. Lead-acid electrochemical data from Linden’s Handbook of Batteries (4th ed).
  3. Ni-Cd/Ni-MH data from IEC 61951-1/2, IEC 60622/623 & Linden’s Handbook (4th ed). National standards: GB/T 22084.1/2, GB/T 28867, GB/T 15142.
  4. Li-ion/Li-metal data from IEC 61960 & Linden’s Handbook (4th ed). National standard: GB/T 30426.
  5. Recent research shows some high-capacity Li-ion batteries (especially LCO cathodes with spiral structures) may act as strong oxidizers and ignition sources for exothermic reactions.

General:

  • Wet cell: Contains refillable liquid electrolyte
  • Dry cell: Contains immobilized electrolyte
  • Voltage values:
  • Nominal voltage: Used for temperature, creepage and clearance assessments (excluding spark hazard)
  • Max. OCV: Used for spark hazard assessment (manufacturer data takes precedence if higher)
  • All systems use constant current charging techniques

The above is GB/T 3836.1-2021 can be applied to explosion proof lights and explosion-proof equipment in all batteries, but in the specific explosion proof lights and explosion-proof electrical equipment need to be based on the actual application of the place and explosion-proof level to determine whether the battery can be used, for example, in the underground electrical equipment shall not be used in the capacity of more than 1 Ah lithium cobalt cobalt acid batteries, then in the Ⅰ type of products in the use of this type of batteries is is restricted. Generally speaking, the larger the battery capacity, the stronger the exothermic chemical reaction. Therefore, the parallel connection of batteries is minimized in the intrinsically safe devices for class Ⅱ plants.

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