110W explosion proof lights: price, type and installation introduce

1. Introduction: 110W explosion proof lamp core advantages and application scenarios

110W explosion proof light is designed for petrochemical, coal mine tunnel, power facilities, ports and terminals and other flammable and explosive or highly corrosive industrial environment design lighting equipment. Its core value lies in the combination of explosion proof safety technology and energy-efficient LED characteristics, meets the Exd II CT6 Gb explosion proof grade and IP66/IP67 protection guidelines, can be safely applied in Zone 1, Zone 2 hazardous locations.

Compared with traditional explosion proof lamps and lanterns, the advantages of 110W explosion proof  lamps cover:

saving than high-pressure sodium lamps, 110W can replace the traditional 250W light source.

Long life design: the use of imported LED chips [such as Kerui, Osram] and constant-current drive power supply, life expectancy of 50,000 hours, reducing maintenance frequency.

Environmental adaptability: hold help -40 ℃ to +55 ℃ wide temperature operation, and approved WF2 anti-corrosion certification, suitable for offshore platforms, chemical plants and other high salt spray environment.

2. 110W explosion proof light types and applicable scenes

According to the differences in structure and function, 110W explosion proof  lights are mainly divided into the following four categories:

[1] explosion proof floodlights

Such as explosion proof floodlights, suitable for refinery installation areas, open yards and other large area lighting scenes, irradiation distance up to 50 meters, luminous flux up to 14,000LM.

[2] explosion proof industrial and mining lamps

explosion proof industrial and mining lamps, with multi-faceted reflector design, uniform light without glare, suitable for chemical plant warehouses, underground parking lots and other spaces.

[3] explosion proof Ceiling Light

Such as ceiling lamps, designed for low space [such as power plant boiler room, cold storage] designed to help high-speed dismantling, suitable for humid environments.

[4] explosion proof platform light

Let’s say explosion proof platform light, equipped with stainless steel bracket and shockproof structure, suitable for oilfield drilling platforms, coal conveyor belts and other vibration-frequent areas.

3. 110W explosion proof light price analysis

The price is affected by the brand, certification guidelines and additional features, the mainstream market range is as follows:

Cornerstone models: 150-300 yuan / unit, configured with domestic chips and conventional explosion proof structure, warranty 3 years [such as some small and medium-sized brand products].

High-performance models: 300-600 yuan / Taiwan, the use of imported chips, intelligent dimming [0-10V / DALI] and emergency power modules, warranty 5-7 years [such as Amasly and other brands].

Customized models: 600 yuan or more, for special voltage [such as DC24V], anti-corrosion [316L stainless steel shell] or anti-vibration demand customization.

Amasly: Focus on industrial explosion-proof lighting, explosion-proof electrical appliances, industrial lamps.

Amasly Lighting is a leading professional lighting company with a focus on quality, efficiency and customer satisfaction, and we offer a comprehensive range of cutting-edge lighting solutions to meet the diverse needs of our customers. We provide strong competitive explosion-proof lamp products.

4. Installation methods: safety and efficiency and implementation of the program

110W explosion proof lights to help a variety of installation methods, need to be selected according to the needs of the scene:

Ceiling type: approved expansion bolts fixed to the ceiling, suitable for indoor flat roof [such as chemical plant control room]. Wall-mounted: fixed on the wall using angle bracket, tilt angle adjustable, suitable for corridors, equipment platform. Boom type: with stainless steel boom, the installation height can be up to 8-15 meters, used for high ceiling workshop or outdoor street light. Flange type: approve the flange to connect with pipeline or equipment directly, suitable for offshore oil platform, oil pipeline.

Fundamental Precautions:

The cable needs to use Φ8-14mm three-core explosion proof hose to ensure that the sealing ring is tightly fitted with the interface. When wiring, strictly distinguish between the fire wire [brown], zero wire [blue] and ground wire [yellow-green] to avoid short-circuiting due to reverse connection.

5. Installation height and lighting design specifications

110W explosion proof light installation height directly affects the illumination and safety performance, the recommended guidelines are as follows:

Chemical plant warehouse: recommended installation height 4-6 meters, illuminance requirements ≥ 150 Lux

Coal mine tunnel: recommended installation height of 3-5 meters, illuminance requirements ≥ 100 Lux

Petroleum storage tanks: recommended installation height of 6-10 meters, illuminance requirements ≥ 200 Lux

Harbor loading and unloading area: recommended installation height of 8-12 meters, illuminance requirements ≥250 Lux

Installation should avoid obstacles within 1.2 meters directly below the lamp, and ensure that the distance from flammable materials ≥ 0.5 meters.

6. Actual cases: 110W explosion proof lights industrial practice

Case 1: refinery tank area lighting upgrade

A petrochemical company will replace the original 400W metal halide lamps for explosion proof  floodlights, installation height 8 meters, spacing 20 meters. After the transformation of the illumination increased to 220 Lux, annual power savings of 126,000 degrees, maintenance costs reduced by 70%.

Case 2: underground coal mine tunnel safety lighting

Deploying explosion proof floodlights in the tunnel of a coal mine in Shanxi, with an installation height of 4 meters, together with the impact-resistant protective cover, effectively resisting the collision of falling rocks, and reducing the accident rate by 45%.

Case 3: offshore drilling platform anti-corrosion lighting

An offshore oil platform using explosion proof platform lights, 316L stainless steel shell with IP67 protection design, continuous operation in the salt spray environment for 3 years without failure, alternative to imported brands to save money 40%.

7. 110W explosion proof lights FAQ Answers

Q1: Can 110W explosion proof light be used in dust explosion environment?

A: Yes, you can. Approved Ex tD A21 certified models are suitable for dusty environments in Zone 21 and Zone 22, and the heat sinks need to be cleaned regularly to prevent the accumulation of dust.

Q2: What factors affect the lamp life?

A: The fundamental factors include heat dissipation design [such as cast aluminum housing + fins], power supply stability [±5% voltage fluctuation tolerance] and ambient temperature [more than +60 ℃ need to be derated].

Q3: Does it support intelligent control system?

A: High-end models built-in DALI/0-10V interface, can be connected to the PLC or Internet of Things platform, the implementation of group dimming, fault alarm and other functions.

Q4:How to fix the strobe after installation?

A: Often due to unstable power supply voltage or drive chip failure, advocating the use of voltage regulators and check whether the terminals are loose.

Conclusion

110W explosion proof lights with its high safety and energy efficiency ratio, is turning into a core choice for industrial lighting upgrade. Enterprises can be approved to match the scene requirements, standardize the installation process and regular maintenance to maximize the value of the equipment. If you need to get the product selection program or technical parameters, you can contact Amasly, a professional explosion proof lighting service provider.

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