Flame proof light led in the winery lighting applications: safety and high efficiency double guarantee

Introduction: the special characteristics of winery lighting and the need for Flame proof light led

Winery as a typical flammable and explosive places, its production environment often exists in the alcohol vapor, dust and other hazardous substances. Ordinary lighting equipment in the high temperature, humidity or spark conditions probably triggered by the risk of explosion, so have to use Flame proof light led to ensure safety.

Flame proof light led approved special design, materials, can effectively isolate sparks, reduce the surface temperature, thus supplying reliable lighting in flammable and explosive environments. In recent years, LED Flame proof light led with its energy-saving, long life, environmental protection characteristics, and gradually become the preferred choice of winery lighting program.

First, the core advantages of the winery explosion-proof lights

1. Explosion-proof performance and safety design

Explosion-proof lamp core is its explosion-proof structure, materials. For example, LED explosion proof light led using aluminum alloy shell, tempered glass lampshade, explosion-proof joint design can prevent the internal explosion spread to the external environment, explosion-proof marking is often Exd IICT6 or Exdemb II CT6, to meet the IIC class gas environment [such as alcohol vapors] safety requirements. In addition to this, some of the lamps and lanterns are also built-in magnetic switch, short-circuit care function, to further reduce the operational risk.

2. Energy efficient and long life

Compared with traditional metal halide lamps or fluorescent lamps, LED explosion-proof lamp luminous efficacy of up to 12,000LM or more, energy consumption is reduced by more than 70%, the service life of up to 50,000 hours. For example, the luminous flux of 120W LED Flame proof light led can cover 8400~12600LM, and the power factor is up to 0.98, which significantly reduces the waste of energy and maintenance frequency.

3. Environmental adaptability and installation flexibility

Flame proof light led with IP65 protection grade, WF2 anti-corrosion grade, can withstand the humidity, high temperature and chemical corrosion environment of the winery. Various installation methods, including ceiling-mounted, wall-mounted and boom-mounted; adapting to different scenarios such as workshops, warehouses and fermentation tank areas.

Second, Explosion proof light led in the winery specific application scenarios

1. Production workshop and fermentation area

Alcohol fermentation process releases vapors and air mixed with explosive environment. Explosion-proof lights in this area to meet the following conditions:

Low temperature rise design: LED light source generates low heat, avoiding the risk of high temperature. Uniform illumination: ring-type light distribution design to ensure a wide range of uniform illumination, to enhance the safety of workers operating.

2. Liquor storage warehouse and canning line

The concentration of alcohol in the warehouse is high, so it is necessary to use explosion-proof Exd IICT6 lamps and lanterns.

For example, 100W~120W LED Flame proof light led can be approved for flange or boom mounting, supplying high-brightness illumination, and at the same time holding the emergency function, automatically switching the battery power supply after a power failure, to protect the safety of evacuation in case of emergencies.

3. Outdoor loading and unloading area and power distribution room

Outdoor environment requires higher waterproof and dustproof performance. Flame proof light led using silicone rubber seals, die-casting aluminum shell, can cope with rain, snow, dust and other harsh conditions, to avoid equipment failure due to environmental erosion.

Third, the winery explosion-proof lamp selection and technical parameters guide

1. Fundamental parameter selection

Explosion-proof grade: Priority is given to Exd IICT6 or Exdemb II CT6, covering the environment of alcohol vapor [IIC class].

Power and luminous efficiency: choose power according to the space height [such as 30W~120W], luminous flux claim ≥120LM/W.

Protection grade: IP65 or above, anti-corrosion grade WF.

2. Installation and maintenance

Installation method: ceiling-mounted type is suitable for ceiling reinforcement area, wall-mounted type is suitable for narrow channel, and boom type is used for high ceiling workshop.

Maintenance points: regularly check the integrity of the sealing ring, clean the surface of the lamps and lanterns dust, avoid the use of wet cloth wiping; every 2 years to replace the drive power to ensure stability.

Fourth. Successful cases and industry momentum

A famous liquor company approved a comprehensive replacement of traditional lamps and lanterns for LED Flame proof light led, the annual energy-saving rate of 65%, maintenance costs reduced by 40%.

In the future, along with the popularization of intelligent control technology, Flame proof light led will be integrated with remote dimming, fault warning and other functions, to further enhance the distillery lighting safety, management effectiveness.

Conclusion: Explosion proof light led – the cornerstone of winery lighting safety

In this high-risk environment in the winery, Flame proof light led are more than just a lighting tool, but also a key guarantee of safe production. Approval of scientific selection, standardized installation, regular maintenance, enterprises can maximize the LED Flame proof light led to play energy-saving and safety advantages, laying the cornerstone for sustainable production.

If you need to know more about the technical details of Flame proof lamp led or customized solutions, please contact a professional supplier to get help.