Explosion proof led tube light in the pharmaceutical plant lighting fundamental applications and advantages of analysis

First. Why pharmaceutical factories have to choose Explosion proof led tube light?

In the pharmaceutical production environment, lighting equipment is more than a cornerstone of the functional facilities, but also to ensure the safety of the core production link. Pharmaceutical factories are often involved in flammable and explosive chemicals, dusty environments and high cleanliness requirements, ordinary lighting equipment there are sparks, high temperature and other safety hazards.

Explosion proof led tube light approved special design, can effectively avoid the risk of explosion due to electrical failure or external environment, into the pharmaceutical industry lighting upgrade options.

Pharmaceutical plant lighting environment special needs

1. Explosion-proof safety requirements: the production plant is likely to store alcohol, organic solvents and other volatile substances, ordinary lamps and lanterns produce sparks that may lead to combustion.

2. cleanliness and corrosion resistance: pharmaceutical factories need to comply with GMP guidelines, lamps and lanterns need to have chemical corrosion resistance to avoid contamination of the production environment. 3. continuous and stable operation: 24 hours a day.

3. Continuous and stable operation: 24-hour continuous production workshop requires long life, low failure rate lighting solutions.

Second. Amasly Explosion proof led tube light core technology advantages

1. explosion-proof certification and structural design

Explosion proof led tube lamp approved by the international certification [such as ATEX, IECEx], the use of fully sealed explosion-proof shell and explosion-proof cavity design to ensure that the internal arc, high temperature and the external hazardous environment is completely isolated. For example, increase the explosion-proof stuffing box at the joints of the lamp to prevent the penetration of combustible gases into the approved gaps.

2. Efficient heat dissipation and protection level

Pharmaceutical factories often need to clean and rinse equipment, Explosion proof led tube lamp often have IP66/IP67 protection level, waterproof and dustproof performance. At the same time, the use of aviation aluminum heat dissipation technology, surface temperature control below 80 ℃, to avoid high temperature triggered by material deterioration.

3. Energy saving and improved light efficiency

LED Explosion proof led tube light compared to traditional metal halide lamps energy saving more than 60%, and color rendering index [CRI] of 80 +, accurate restoration of drug testing link color identification needs. Part of the model with the help of intelligent dimming, adapted to different production scenarios.

Third. Pharmaceutical factory Explosion proof led tube lightselection and installation guidelines

Basic Selection Parameters

Explosion-proof grade: according to the regional hazardous division [Zone 1/Zone 2] choose Ex d IIC T4 or higher guidelines. Color temperature selection: clean area advocate 4000K neutral light, reduce visual fatigue; laboratory recommended 5000K cold white light to enhance focus. Seismic performance: equipment vibration frequent areas need to choose shock-resistant structure.

Installation Precautions

Wiring needs to be approved explosion-proof flexible pipe connection to eliminate the risk of line exposure. Regularly check the aging of the seal to ensure the effectiveness of long-term protection.

Fourth. Successful cases: Explosion proof led tube light in the pharmaceutical company application practice

A multinational pharmaceutical companies in China production base will be the workshop traditional lamps and lanterns upgraded to LED Explosion proof led tube light and tubes after the implementation of the following results:

Annual failure rate decreased by 90%, maintenance costs reduced by 35%; illumination uniformity increased to more than 85%, the quality control error rate reduced by 22%; approved the EU GMP site audit, the lighting system was evaluated as “zero-defect item”.

Fifth. Future momentum: intelligent explosion-proof lighting system integration

Accompanied by Industry 4.0 advancement, Explosion proof led tube lamp are being combined with Internet of Things technology, let’s say:

Approved sensors to monitor the environment temperature and humidity, automatic adjustment of lighting power; failure warning system to notify the maintenance in advance, to avoid sudden downtime; energy consumption data cloud analysis, improve the whole plant energy efficiency management.

FAQ: about Explosion proof led tube light common problems

Q1：What areas of the pharmaceutical plant must use Explosion proof led tube lamp?

A: Raw material synthesis workshop, solvent storage area, dust operation room and other explosive environments, as well as clean area corridors, emergency lighting systems need to be configured.

Q2：How to clean and maintain the explosion-proof lamp?

A: After turning off the power, use a soft cloth dipped in 75% ethanol to wipe the surface, avoid high-pressure water gun direct spray sealing interface.

Q3：What are the differences in explosion-proof certification guidelines?

A: Domestic commonly used GB3836 guidelines, export projects need to comply with ATEX [EU] or UL [North America] certification, selection of models need to specify the applicable region.

Q4：Is the life of LED Explosion proof led tube light better than traditional types?

A: High quality LED Explosion proof led tube light life up to 50,000 hours, 5 times more than ordinary fluorescent tubes, long-term use can reduce the total cost of ownership [TCO].