Industrial 120W explosion proof light application guide

First, why 120W explosion proof lamp become the first choice for high-risk places?

1.1 explosion proof grade and the golden balance of power

120W explosion proof lamp with IP66 protection grade, Ex d IIC T6 explosion proof certification, in the power output and safety performance to achieve a perfect balance. Compared with the traditional 80W lamps and lanterns, the brightness is increased by 37% while maintaining a compact structure, which is especially suitable for oil drilling platforms, chemical plants and other hazardous areas where there are class IIA-IIC explosive gases.

1.2 Intelligent temperature control system technology breakthrough

Adopting aviation-grade aluminum alloy heat sink with nano thermal conductive coating, the core temperature is 15℃ lower than similar products. Innovative air duct design makes the 120W explosion proof lamp still maintain stable output in the extreme environment of -40℃~+55℃, and the failure rate is reduced to 0.3%/year.

Second, Amasly 120W explosion proof light advantages analysis

2.1 Ultra-long operating life design

Configuration of industrial-grade LED chip [L70>100,000 hours] and anti-sulfuration drive power supply, effectively avoiding the traditional lamps and lanterns due to sulfide corrosion caused by premature failure. Actual cases show that the maintenance cycle of an offshore platform has been extended from 6 months to 3 years after using this product.

2.2 Energy saving performance and cost comparison

Measured data show that: 120W explosion proof lamp compared to 250W metal halide lamp energy saving 58%, according to the daily 18 hours of operation, a single annual savings of electricity over

Third, the purchase guide: how to choose the appropriate 120W explosion proof lamp?

3.1 Environmental suitability assessment matrix

Application Scenarios

Offshore drilling platform: advocating the configuration with surge protection, 316 stainless steel shell, protection requirements IP68, anti-salt spray 2000h

Grain storage: advocating the configuration of dust-proof type + explosion proof grade Ex tD, protection requirements of anti-dust ignition design.

Chemical plant reaction area: advocating the configuration of strong acid-resistant, emergency lighting module, protection requirements T6 temperature group certification.

3.2 Optical parameters matching formula

Lighting area [㎡] = total luminous flux [lm] × utilization factor [0.6-0.8] ÷ intentional illumination [lx].

120W explosion proof lamp 14,000lm output, for example, can meet the 200 square meters area of 150lx national standard requirements.

Fourth, 120W explosion proof light installation and maintenance of the Golden Rule

4.1 Three-stage installation quality control

Pre-installation testing: the use of megohmmeter measurement of insulation resistance ≥ 50MΩ

Wiring specifications: explosion proof flexible pipe bending radius ≥ 5 times the diameter of the pipe

Gas tightness test: 0.15MPa pressure maintains no leakage for 30 minutes.

4.2 Preventive maintenance schedule

Monthly: clean the cooling fins, check the cable sealing sleeve

Yearly: test the emergency power supply continuity, calibrate the illuminance value

Fifth. In-depth case: an oilfield 120W explosion proof lamp transformation project full record

5.1 Project background

Original lighting problem: 250W mercury lamp stroboscopic serious, annual failure rate of 42%

Transformation intention: illumination increased to 150lx, energy consumption reduced by 50%.

5.2 Implementation Program

Deployment program: install 218 intelligent 120W explosion proof lamps [including microwave sensor module].

Intelligent system: access to SCADA system to implement remote control

Emergency configuration: 30% of the lamps and lanterns equipped with 120 minutes UPS power supply

Sixth, 2025 120W explosion proof lamp technology momentum forward-looking

6.1 Material innovation direction

Aerospace-grade magnesium alloy applications: 40% weight reduction of lamps and lanterns

Self-cleaning nano-coating: 3 times longer maintenance cycle

6.2 Intelligent upgrade path

5G+edge computing: implement millisecond failure warning

Digital twin system: virtual scene illumination simulation

6.3 New Energy Adaptation Program

DC 120W explosion proof lamp: adapted to photovoltaic energy storage system

Hydrogen energy explosion proof design: to meet the needs of new energy facilities

Seventh, 120W explosion proof lamp FAQ: the most concerned about the application of the eight problems

Q1: Difference with ordinary LED lights?

A: Using explosion proof shell + explosion proof seam design, the cost is 30% higher but the safety is improved by 5 times.

Q2: Is the life affected by high temperature?

A: High-quality products can still maintain 50,000 hours of life under the environment of -40℃~+60℃.

Q3: How to determine the authenticity of explosion proof certification?

A: Check the seal of explosion proof mark [such as Ex d IIB T6] and check the record number of the national explosion proof certification network.

Q4：Can it be compatible with intelligent control system?

A: Support DALI/0-10V dimming protocol, some models can be connected to the industrial Internet of Things platform.