Explosion proof high bay light in the steel mill lighting applications and core benefits

First, the steel plant harsh lighting requirements and Explosion proof high bay light importance

Steel plant as a high temperature, dusty, flammable and explosive typical industrial environment, the lighting equipment put forward very high requirements:

1.1 explosion-proof performance: production area [such as steelmaking furnace, rolling area] often exists combustible gases, dust, the traditional lamps and lanterns are easy due to sparks triggered by the risk of explosion.

Explosion proof high bay light approved explosion-proof shell design [such as ExdIICT6 explosion-proof grade], sealed structure, can effectively isolate the internal arc and the external hazardous environment, to protect production safety.

1.2 High-temperature resistance and heat dissipation:

the ambient temperature of the steel mill can reach more than 60°C, Explosion proof high bay light using aluminum alloy shell and patented heat dissipation structure [such as three-cavity independent heat dissipation design], combined with air convection technology, to ensure that the surface temperature of the lamps and lanterns in line with the requirements of the T1-T6 group, to avoid the accumulation of heat triggered by the hidden danger.

1.3 High illuminance and uniformity: steelmaking area needs 500-1000lx illuminance, rolling area is not less than 750lx. Explosion proof high bay light equipped with high-brightness LED light source [luminous efficacy of 120Lm/W or more], with accurate light distribution technology, can meet the visual needs of complex processes, reduce operational errors.

Second, Amasly Explosion proof high bay light technical advantages and innovative design

1. Energy efficient and long life

Compared with traditional metal halide lamps, LED Explosion proof high bay lamp, energy saving more than 60%, life expectancy of up to 50,000 hours, reducing the frequency of replacement, maintenance costs.

For example, EGang rolling mill approved the replacement of LED lamps and lanterns, annual power savings of 830,000 degrees, carbon emissions reduced by 266 tons. Intelligent dimming function can automatically adjust the brightness according to the production scene [e.g. human/vehicle induction control], further improving energy consumption.

2. Environmental adaptability

Protection level: IP66 protection and WF2 anticorrosion design, resisting dust, moisture and chemical corrosion in the steel mill. Diversified installation: support ceiling-mounted, wall-mounted, fence-mounted and other installation methods to adapt to the plant, pipeline, outdoor roads and other complex scenes.

3. Intelligent control

Integrated PLC, sensors, distributed control system, remote monitoring, fault alarm, real-time data management. Let’s say approved the intelligent street light system, build lighting and security linkage park management platform.

Third, Explosion proof high bay light in the steel mill practical application cases

Case 1: E steel rolling mill intelligent energy-saving transformation

Measures: LED Explosion proof high bay lamp are used to replace high energy-consuming metal halide lamps, and intelligent monitoring system is deployed. Effect: illumination increased by 30%, annual power saving of 830,000 degrees, and approved remote control to implement single-lamp failure alarm and group management.

Case 2: Upgrade of high-temperature area lighting in a steel plant

Program: Selection of high-temperature Explosion proof high bay lamp [shell thickness > 8mm, heat dissipation area increased by 50%], suitable for 60 ° C environment. Results: 6 months of continuous operation without failure, maintenance costs reduced by 40%.

Fourth, the choice of Explosion proof high bay light core considerations

Certification and guidelines: need to comply with IECEx/ATEX explosion-proof certification to ensure that the ExdIICT6 grade, IP66 protection.

Light source and heat dissipation design: preferred high luminous efficacy LED [such as 5000-6500K positive white temperature], through the heat dissipation structure, to avoid light degradation.

Customized service: according to the regional needs [such as around the steelmaking furnace, raw materials handling area] custom power [50W-200W] and light distribution mode [flood / cast light].

Fifth, the future momentum: explosion-proof industrial and mining lights intelligent and sustainable development

Accompanied by Industry 4.0 to promote, Explosion proof high bay light will be the deep integration of the Internet of Things and AI technology, let’s say:

Predictive maintenance: approval of sensors to monitor the status of the lamps and lanterns, early warning of failure. Green manufacturing: the use of recyclable materials [such as die-cast aluminum] and low light pollution design, in response to the “dual-carbon” intention.

Schlussfolgerung

Explosion proof high bay light with its safety, energy saving and intelligent characteristics, has become the core of the steel mill lighting upgrade program. Enterprises approve the scientific selection and technology iteration, not only can improve production efficiency, but also the implementation of energy saving and emission reduction and safety management win-win.

For more product details and application solutions, please contact professional lighting service providers for customized support.