Explosion proof flood lights in the refinery safety lighting applications

First, the refinery on the special needs and challenges of the lighting system

1.1 Flammable and explosive environment lighting safety requirements refinery oil and gas, dust and other high-risk environments, ordinary lamps and lanterns are prone to cause explosions. Explosion proof flood lights is approved by international ATEX/IECEx certification, with explosion-proof structural design, which can effectively eliminate the leakage of electric sparks and ensure the safety of operation in high-risk areas.

1.2 Harsh working conditions and durability test of strong corrosive gases, extreme temperatures and frequent vibration of the lamp life put forward stringent requirements. Explosion-proof flood light adopts die-casting aluminum shell and tempered glass protection, IP66/67 protection level to ensure long-term stable operation.

1.3 Wide range of high brightness lighting needs tanks, pipelines, corridors and other open areas need to cover the wide-angle light. Explosion proof flood lights equipped with high-efficiency LED module, light efficiency of 150LM / W, with accurate optical lens, the implementation of more than 200 meters long-distance projection.

Second, Explosion proof flood lights four core advantages analysis

2.1 Intrinsically safe: Ex d IIC T6 explosion-proof certification approved gas group IIC [hydrogen, acetylene and other high-risk gases] certification, surface temperature control below 85 ° C, to meet the T6 group guidelines.

2.2 Intelligent energy-saving: adaptive dimming technology to help light sensing + time control linkage, the night automatically reduces the brightness to 30%, with the microwave sensing module, reduce the refinery more than 30% of the cost of energy consumption.

2.3 Convenient Maintenance: Modularized quick-fit design of power supply, lens, lamp body separated structure, a single person to complete the replacement of faulty parts in 10 minutes, reducing downtime maintenance time.

2.4 Data visualization: IoT remote monitoring system can be equipped with optional 4G/WiFi module, real-time monitoring of lamps and lanterns voltage, temperature and fault code, preventive maintenance management.

Third, Introduction of Amasly Explosion proof flood lights

Amasly, as a supplier of explosion-proof lighting fixtures, supplies many different types of Explosion proof flood lights s, as follows:

Fourth, the refinery Explosion proof flood lights selection of fundamental indicators

Explosion-proof grade Ex d IIC T6 Gb Avoid IIB products hydrogen environment

Protection level IP66 or more [anti-high-pressure spray] below IP65 vulnerable to corrosion damage

Color temperature 5000K neutral white [color rendering>80] high color temperature easy to cause visual fatigue

Seismic performance IEC60068-2-6 5G guidelines failed to meet the standards of the lamps and lanterns are prone to failure due to vibration

Femte, Typical Scenario Application Program

Explosion-proof lighting for storage tank area

Adopt 200W explosion-proof floodlights, installed at intervals of 15 meters on columns, with an inclination angle of 30 ° to form a cross-lighting, eliminating the blind spot of inspection.

Safety Lighting for Loading and Unloading Terminal

Explosion-proof floodlights with marine anti-salt spray coating can maintain continuous operation under -40°C to +55°C environment.

Catalytic Cracking Plant Area

Customized explosion-proof floodlights with 304 stainless steel housing, resistant to hydrogen sulfide corrosion, with extended operating life up to 100,000 hours.Catalytic cracking plant area customized 304 stainless steel shell Explosion proof flood lights s, hydrogen sulfide corrosion resistance, life extended to 100,000 hours.

Sixth, Explosion proof flood lights installation methods:

Ceiling mounted:

suitable for ceiling mounted places, such as factories, warehouses, etc.. This installation method is simple and convenient, suitable for large area lighting needs.

Boom type installation:

suitable for high hanging places, such as large workshops, gymnasiums, etc.. Pole mounting can supply higher lighting effect, suitable for strong lighting places.

Wall mounting:

covering 30°, 90° angle, suitable for wall mounting places, such as corridors, warehouse shelves area. Wall mounting can supply directional lighting, suitable for specific areas of accent lighting.

Flange mounting:

applicable to be fixed on the flange places, such as oil platforms, tankers and so on. This installation method is suitable for high stability, waterproof and dustproof harsh environment.

Guardrail mounting:

suitable for places that need to be supported by guardrails, such as docks, airports and so on. Guardrail mounting can supply all-round lighting, suitable for outdoor open area.

Seventh, Installation and Maintenance Best Practices

Wiring specification: explosion-proof cable introduction device needs to be matched with flexible explosion-proof pipe, bending radius>5 times the diameter of the pipe.

Grounding requirements: independent grounding resistance <4Ω, annual thunderstorm season before the test grounding continuity

Cleaning cycle: Quarterly wipe the light transmission cover with a neutral solvent, to maintain more than 90% light transmission rate

Conclusion:

As the core equipment of the refinery intelligent lighting solutions, Explosion proof flood lights are redefining the safety guidelines for lighting in high-risk environments. Choose an explosion-proof, certified floodlight supplier for full lifecycle technical support and explosion-proof safety training. Contact us today for customized refinery lighting solutions.