160W explosion proof light: mining, hazardous materials warehousing lighting

In the petrochemical industry, mining, hazardous materials warehousing and other high-risk industrial environments, 160W explosion proof light with its excellent safety performance, efficient lighting capabilities, into the core equipment to protect production safety. In this paper, we will comprehensively analyze the core value of 160W explosion proof light from the product style, price analysis, application scenarios, installation and maintenance dimensions, to help you choose the most suitable industrial explosion-proof lighting solutions.

First, 160W explosion-proof lights: industrial hazardous area guardian

160W explosion proof light is designed for explosive gases or dust environment design special lighting equipment, approved by the strict explosion-proof structural design, materials and technology, effectively isolate the internal circuitry and external contact with hazardous media, to fundamentally eliminate the risk of explosion caused by sparks. Its 160W power configuration can supply up to 20,000 lumens or more brightness, covering an area of 300-500 square meters, to meet the needs of oil rigs, chemical plants and other places in a wide range of high-intensity lighting.

The product complies with ATEX, IECEx and other international explosion-proof certification standards, the shell is made of die-cast aluminum and toughened glass, the protection level of IP66/IP67, both impact resistance, corrosion resistance, dustproof and waterproof features, in -40 ℃ to +55 ℃ extreme environments are still able to operate stably.

Second, 160W explosion proof light mainstream style analysis

1. 160W explosion-proof flood light

Application scenarios: for outdoor high-altitude work areas, oilfield drilling platforms and other long-distance focusing lighting scene core advantages: adjustable irradiation angle [± 45 °], light efficiency of 125lm / W, with the help of floodlight / spotlight dual-mode switching case: an offshore drilling platform using 10 sets of 160W explosion-proof floodlights, nighttime illumination to enhance the operation by 300%!

2. 160W explosion-proof ceiling light

Application scenarios: chemical plants, underground mines and other indoor confined space on top of the fixed installation of the core advantages: ultra-thin integrated design [thickness <10cm], 360 ° uniform distribution of light, with the help of hanging / wall-mounted multi-modal adapted to the case: a chemical plant warehousing area to install 20 sets of ceiling-mounted 160W explosion-proof lights, energy consumption by 40% while avoiding the risk of accumulation of dust in the top space!

Third, 160W explosion proof light price depth analysis

According to market research, 160W explosion-proof light price range is primarily affected by the following factors:

The first ¥ 800-1200 cornerstone models, aluminum alloy shell, IP65 protection level

The second grade ¥ 1500-2500 high quality models, cast aluminum + tempered glass, IP67 protection

The third grade ¥ 3000 + customized models, intelligent dimming + temperature control care system Philips, Eaton

Optional advocacy: Do not focus only on price, you need to focus on verification of explosion-proof signs [such as Ex d IIC T6], warranty period [claim ≥ 3 years] and after-sales service system.

Fourth, 160W explosion-proof lights three major application cases

Case 1: a petrochemical refinery tank area renovation

Pain point: the traditional lamps and lanterns frequent leakage accidents, the annual maintenance cost of more than 500,000 yuan to fix the program: the deployment of 30 sets of 160W explosion-proof ceiling lamps, with the explosion-proof junction box results: 3 years of zero-failure operation, the annual maintenance cost decreased by 82%!

Case 2: deep-sea oil and gas platform lighting upgrade

Challenge: high salt spray corrosive environment leading to lamp life of less than 6 months Solution: customized 316 stainless steel shell 160W explosion-proof floodlights Results: equipment life extended to 5 years, the platform inspection performance increased by 60%!

Case 3: lithium battery production workshop explosion-proof transformation

Requirements: to meet the dust explosion-proof [Ex tD] and shadowless lighting dual guidelines implementation: the installation of 50 groups with diffuse reflector 160W explosion proof light Value: approval of the ISO/IEC 60079 certification, product defective rate dropped by 1.2%

Fifth, 160W explosion proof light installation specification points

1. Safety preparation: cut off the power supply → detection of ambient gas concentration → wear anti-static equipment

2. Cornerstone installation [ceiling type as an example]:

Positioning holes → fixed explosion-proof junction box → connect armored cable

Installation of lamp body → sealing threaded interface [using explosion-proof cement].

Energized test → fill in the explosion-proof equipment installation record sheet

3. Pit avoidance guidelines: prohibit the implementation of welding operations within 1 meter of the lamps and lanterns cable introduction device bending radius needs to be ≥ 5 times the diameter of the cable

Sixth, 160W explosion proof light maintenance strategy

Daily checklist:

✅ Monthly cleaning lampshade surface oil [prohibit the use of strong acid solvents]

✅ Quarterly testing of the cable sealing joints whether loose

✅ Annual commissioned by a professional organization to implement the explosion-proof performance testing

Troubleshooting process: found that the lamps and lanterns flicker / overheating → Immediately disconnect the power supply to check the stability of the power supply [voltage fluctuations need to be controlled within ± 5%] contact the manufacturer to replace the explosion-proof components [strictly prohibited from private disassembly].

Life extension skills: with intelligent control systems to implement on-demand lighting in the dust-intensive areas with a transparent dust cover

Seventh, 160W explosion-proof light FAQ selection

Q1：Can it be used in outdoor environment?

A: Helping outdoor use, but need to match the weather-resistant products [operating temperature -40 ℃ ~ +55 ℃], extreme weather areas advocate the addition of protective canopies.

Q2：How long is the service life?

A: LED light source life of 50,000 hours under normal working conditions, the overall explosion-proof structure life of more than 10 years, depending on the frequency of maintenance.

Q3：Whether to help brightness adjustment?

A：High-end models are equipped with 0-10V/PWM dimming interface, but the dimmer must be explosion-proof, ordinary dimming module probably cause safety hazards.

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